CAM TALK
What Does It All Mean ?
How often have you called a performance parts shop for advice on
which parts would work for you and received a lot of information
that you can't understand? Don't feel bad it happens all the time.
Many professionals (including myself) are so accustomed to dealing
with specs that we forget the fact that our customer probably
doesn't have a clue what we are talking about.
Of all the products out in the marketplace the camshaft probably has
the most "mysterious" terms and numbers. Knowing the basics of cam
language is the first step to understanding how a cam works.
Let's start with the types of cams and lifters that are available:
FLAT TAPPET CAMS are cams designed for use with either
hydraulic or solid lifters (but not both) with a bottom surface
which is nearly flat. I say nearly flat because these lifters are
actually slightly convex in shape. When the convex surface of the
lifter matches with the slightly angled surface of the cam lobe (the
portion of the camshaft that creates valve train movement) the
lifter will rotate in its bore. If the lifter doesn't rotate for
any reason the cam and lifter will wear out very quickly.
HYDRAULIC lifters use the engine's oiling system to
automatially adjust the valve lash (clearance) to zero. They are
the most common type of flat tappet cams and lifters for street use.
Hydraulic cams can use any one of the three types of these oil
filled lifters.
Stock type hydraulic lifters are quiet running and require little or
no adjustment after installation but are limited in performance to
about 5500 rpm. The ANTI-PUMPUP lifter is a type of
hydraulic lifter that will rev higher but requires adjustable valve
train components. VARIABLE (also known as Vari-Duration)
hydraulic lifters are the next step up from anti-pumpup lifters.
They improve low-end power and permit higher rpm use without the
requirement of valve adjustment. RHOADS
is the original manufacturer of variable hydraulic lifters and still
makes the most effective ones.
MECHANICAL or SOLID cams use a solid or oil control flat
tappet (lifter) which requires regular valve adjustment. Some
performance shops prefer solid lifters, even for street use, because
they can adjust the way a cam will perform to a limited extent by
changing the amount of lash (clearance) in the valve train.
Decreasing the lash increases the duration and lift, increasing the
lash decreases the duration and lift. For race use solid lifters
will perform up to about 8500 rpm.
MUSHROOM lifter cams use solid lifters that look similar to an
upside-down mushroom. The base of the lifter (where it contacts the
cam lobe) is wider than the body of the lifter. These are used
mostly on oval tracks when roller lifters aren't allowed. Block
machining at the bottom of the lifter bores is required.
ROLLER cams, as the name implies, use a lifter with a roller
as the surface that follows the cam lobe. The roller surface allows
very precise valve movement, as well as reduced friction, permitting
a much wider operating range than is available with a flat tappet
cam. Hydraulic roller lifters are common in late model engines and
a variety of performance cams are available. They are as quiet and
maintainance free as flat hydraulic lifters. Solid roller lifters
are used mostly in highly modified race engines although there are a
couple available for "pro street" applications. For maximum rpm use
a solid roller design is definitely the best choice.
Now that you know the advantages and disadvantages of the
various types of cams we can look at what all of the specs mean.
DURATION is the lenth of time that the valve is held open by the
cam. This is measured by the degrees that the crankshaft rotates.
More degrees of duration will make the engine operate in a higher
rpm range. There are two ways of rating duration.
Advertised duration was originally the S.A.E. (Society of
Automotive Engineers) standard as measured from .006" of valve
lift. Over the years this has been altered by most performance cam
makers to make their cams look hotter, or different, than the specs
of their competitors. Valve lift points as low as .002" are
sometimes used and this can add up to thirty degrees to the
advertised figure. Even when the cams being compared are all
measured the same way the figures can still be misleading if you
don't know what the cams were designed for. Cams designed for quiet
street operation will show higher .006" duration numbers than
performance cams of the same rpm range.
Duration measured from .050" of cam lift is the best for
comparison of specs because most of the variations in cam design are
reduced and the valves are open enough to start getting some flow
past them. Most cam makers give accurate .050" ratings and good
comparisons are possible between cams of the same type (hydraulic or
solid or roller).
LIFT is usually measured as gross (total) valve lift.
This works for hydraulic lifter cams but is misleading for solids
and rollers because you must subtract the valve clearance to get the
net (real) valve lift. Cam lift is sometimes given and is
just the lift of the cam only before the rocker ratio is figured in.
LOBE AREA is obtained by measuring the lift at each degree of
rotation and adding them all together. This will tell you very
quickly how much difference (if any) there is between two cams with
the same lift and duration. This is rarely supplied by cam makers.
LOBE CENTER is the degrees the crankshaft turns from top dead
center to the center of the top of the cam lobe. If you add the
centers of both cam lobes together and divide by two you will have
the lobe center separation.
LOBE CENTER SEPARATION is the degrees the cam turns from the
center of the exhaust lobe to the center of the intake lobe on the
same cylinder. Wide lobe center separations (114) give minimal
valve overlap on street cams under 220 degrees at .050". This
produces high manifold vacuum for street engines. Closer lobe
separations of 108 degrees willnot allow computer engine controls to
function properly but will give better mid to high rpm performance
when used in carbureted engines.
VALVE LASH is the amount of clearance required at the valve
tip with solid and roller lifters.
VALVE TIMING is the opening and closing points of the valves
measured in relation to the degrees of crankshaft rotation. These
specs are often given by both the advertised and the .050 methods.
These points can be advanced or retarded (as a group) after
installation with a multi-keyway crank gear, offset keys, or special
bushings.
That covers most of the terms that you are likely to hear when you
are shopping for a new camshaft. It's good to know what all of the
information that is available means but the specs and technical
descriptions are only part of the story. Some cam manufacturers
will also include comments about the intended use and rpm range of
each cam in their catalogue. Often these comments give information
that wouldn't otherwise be apparent by checking the specs only.
Here are a few more terms that, while you will not need
to know them for selecting a cam, you might come across during a
"bench racing" session.
ASYMMETRICAL CAM LOBES are designed with the closing side of
the lobe different in shape than the opening side. This difference
is only visible in some overhead cams. When both sides are the same
they are SYMMETRICAL.
BASE CIRCLE, or the heel, is the round portion of the cam
lobe. This is where the lifter rides while the valve is closed.
A high spot in this area is called BASE CIRCLE RUNOUT. If
the runout is more than .001" on hydraulic lifter cams the valve
will be off of its seat while the lifter is on the runout area.
Poor performance and burnt valves will result from this. SMALL
BASE CIRCLE CAMS have the lobes ground down to the core diameter
to give extra clearance for connecting rods used on stroker cranks.
Higher lift cams also have smaller base circle diameters than stock
lift cams.
BILLETS and CORES are the blank shafts that the
camshafts are made from. CAST CORES and PROFERAL IRON
BILLETS are used for most flat tappet camshafts. STEEL
BILLETS are used for roller tappet camshafts.
CAM LOBES are the parts of the camshaft that create the valve
movement.
CAM PROFILE or CAM GRIND is the actual shape of the
cam lobe.
CHILLED IRON LIFTERS are heat treated by pouring the molten
alloy into a mold that has a chilled steel bottom plate. They are
compatible with steel and hardface cams only.
CLEARANCE RAMPS are the portion of the cam lobe between the
base circle and where the valve starts to open. They slowly take up
any slack in the valve train and reduce the shock created by the
sudden movement of the lifter.
CORE DIAMETER is the diameter of the camshaft measured
between the cam lobes.
DUAL PATTERN CAMSHAFTS have different intake and exhaust
lobes. There are various opinions on whether or not there is an
increase in performance over a single pattern camshaft.
Unfortunately there is no fair way to compare the two styles. Both
types work quite well and there is no benefit to turning down one
style of camshaft in favor of the other on this basis alone.
FLANKS are the sides of the cam lobe that cause the movement
that raises and lowers the valve. They are also called the
OPENING and CLOSING RAMPS.
HARDENABLE IRON LIFTERS are high quality lifters compatible
with cast and proferal billet cams.
HARDENING is achieved by heating the cam and quenching it in
oil to give durability. FLAME HARDENING and INDUCTION
HARDENING are two methods used. Typical hardness for flat
tappet cams and lifters is Rockwell 32C.
HARDFACE OVERLAY is used in highly modified race engines when
a very hard solid lifter cam is required. Chilled iron lifters must
be used on hardface cams.
NOSE of the cam lobe is the portion of the lobe with the
highest lift. The nose of the cam should be .010" shorter than the
bearing surface on a V8 or V6 camshaft except on small base circle
cams.
PARKERIZING is the application of a special high quality
oil-absorptive coating to the surface of the camshaft. This
protects the cam lobes during break-in.
PRELOAD is the type of adjustment for hydraulic lifters.
When the clearance is removed from the valve train the rocker arms,
or adjustable pushrods, are tightened an additional turn to
"preload" the hydraulic lifter.
PUMPUP happens in stock hydraulic lifters at high rpm. They
simply can't handle the volume of oil and the extra operating speeds
so they expand, or pumpup, causing the valves to stay off their
seats slightly even while the lifter is on the base circle of the
cam. Anti-pumpup lifters reduce this problem and
Rhoads Variable Lifters eliminate it
altogether.
RATE OF LIFTrefers to the speed that the valve opens and
closes. Cams with a higher rate of lift have more lobe area to
provide performance gains. Cams with an extremely high rate of lift
require mushroom lifters.
REFINISHING refers to restoring the cam lobe to its original
shape (except slightly smaller) when there is only minimal wear.
REGRINDING is the work of restoring a cam with alot of wear
or altering a stock cam to performance specs. Both refinishing and
regrinding require precision equipment and master lobes.
SPLIT OVERLAP is the term used when the piston is at top dead
center and both the intake and exhaust valves are off their seats
the same amount. With a single pattern cam this would mean that the
camshaft was timed straight up. Advancing or retarding the
camshaft will open one of the valves more at top dead center and
reduce the valve to piston clearance.
VALVE FLOAT happens when the speed of the engine is too great
for the valve springs to handle. The valves will stay open and/or
"bounce" on their seats. The clearance in the valve train created
by valve float will also cause hydraulic lifters to "pumpup" as they
try to eliminate the valve clearance.
VALVE LASH is the amount of clearance, measured at the valve,
in the valve train when using a solid or roller camshaft.
VALVE TRAIN is the "train" of parts leading from the cam lobe
to the valve.
As I said at the start, the camshaft probably has more mysterious
terms and numbers than any other performance part. If this helps
you to learn even a small amount you will be on your way to
understanding the basics of how a cam works.
ACCELERATED MOTION
PERFORMANCE PRODUCTS
Phone (604)294-8220, Fax (604)294-8257
e-mail to amotion@amotion.com
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